Hypershell X Ultra Next-Gen Exoskeleton

Overview

The Hypershell X Ultra Next-Gen Exoskeleton is a cutting-edge powered exoskeleton designed as a good solution for manual handling & logistics, outdoor & adventure, healthcare & aged care, facilities & maintenance, and rehabilitation & mobility support. This wearable exoskeleton enhances endurance, reduces physical strain, and revolutionises how users carry loads, climb, or traverse long distances. Combining advanced AI with premium mechanical design, the X Ultra delivers exceptional support for both professional and recreational environments, making it one of the most versatile exoskeletons for work and adventure in New Zealand and worldwide.

Core Features

• 1.8 kg lightweight chassis for effortless mobility and extended wear
• 1000 W peak motor output for high-power assistance in demanding tasks
• Up to 39% physical exertion reduction to reduce fatigue and injury risk
• 25 km/h maximum assistance speed for fast-paced movement across terrains
• 30 km range per battery, allowing all-day use without recharging
• Twelve intelligent assistance modes tailored for cycling, running, dunes, snow, stairs, gravel, mountains, and walking
• Four performance operation modes: Transparent, Eco, Hyper, and Fitness for customised energy use
• Smart control via watchOS, iOS, and Android for real-time monitoring and personalisation
• IP54 dust and splash resistance ensures durability in challenging environments

Performance and Intelligent Modes

Powered by a 1000 W motor, this industrial exoskeleton reduces physical strain by up to 39%, providing assistive exoskeleton support for work and adventure. The twelve intelligent assistance modes adapt to activities such as Cycling+, Running+, Dune, Snow, Down Stairs, Downhill, Gravel, Mountain, Speed Walking, Uphill, Up Stairs, and Walking. Users can also switch between four performance modes—Transparent, Eco, Hyper, and Fitness—to balance energy efficiency and task intensity, making it an ideal exoskeleton for rehabilitation & mobility support and facilities & maintenance tasks.

Battery and Range

Dual 5000 mAh / 72 Wh batteries deliver up to 30 km range per battery. Full recharge is completed in approximately 88 minutes using the 65 W portable charger. The X Ultra operates reliably in temperatures ranging from -20° to 60° C. With smart control via watchOS, iOS, and Android, users can monitor battery life, adjust assistance levels, and track performance for safe and efficient use in both industrial and outdoor environments.

Design and Durability

Despite its high-performance capabilities, the X Ultra weighs just 1.8 kg (excluding battery) and folds to a compact 430 × 260 × 125 mm size for easy portability. Its frame combines SpiralTwill 3000 carbon fiber and SinterShell titanium alloy for exceptional strength, paired with an ultra-light diamond weave nylon wear system for comfort and long-term wearability. IP54 protection provides dust and splash resistance, ensuring longevity in harsh conditions.

Comfort and Fit

Adjustable waist, hip, and thigh fittings allow a customised fit for most body types. Donning or removing the exoskeleton takes under a minute, and the BMI compatibility range of 16–34 supports a wide variety of users. This ensures the wearable exoskeleton is suitable for both healthcare & aged care applications and outdoor & adventure activities.

Smart Motion Control

The X Ultra leverages advanced sensors and AI-driven motion adaptation to provide smooth, natural support. Maximum assistance speeds reach 25 km/h, delivering consistent assistance across challenging terrains such as dunes, snow, mountain paths, and industrial worksites. As a versatile assistive exoskeleton, it offers reliable support for both professional and recreational users in New Zealand and beyond.

Good Solution For:

• Manual Handling & Logistics – Reduces fatigue during lifting and carrying
• Outdoor & Adventure – Supports endurance on hikes and rough terrain
• Healthcare & Aged Care – Assists mobility and daily activity support
• Facilities & Maintenance – Improves performance for repetitive tasks
• Rehabilitation & Mobility Support – Helps with recovery and physical therapy
• Commuting & Daily Activity – Reduces exertion during long walks or gear carrying
• Industrial & Workplace Assistance – Provides ergonomic support for workers
• Fitness & Training Applications – Enhances endurance during exercise